配件详情
麦克福斯约翰迪尔发动机零配件
约翰迪尔 6081 低压缩活塞
发动机大修包
型号
数量
描述
TAR49025
1
后油封/ WITH WEAR SLEEVE
TR116081
6
连杆瓦（标准
TR66452
12
连杆螺钉
TR74008
6
连杆衬套
TR87561
4
凸轮轴衬套
TRE529319
6
主轴瓦（标准）
TRE529320
1
止推瓦（标准）
TRE506220
1
大修包
TRE508156
6
活塞缸套四配套，包括活塞，活塞环，活塞销，缸套，卡簧，阻水圈，低压缩
TRE520036
1
SEAL, 曲轴 REAR
型号
数量
描述
TAR49025
1
后油封/ WITH WEAR SLEEVE
TR116081
6
连杆瓦（标准
TR501035
12
连杆螺钉
TR74008
6
连杆衬套
TR87561
4
凸轮轴衬套
TRE529319
6
主轴瓦（标准）
TRE529320
1
止推瓦（标准）
TRE506220
1
大修包
TRE508156
6
活塞缸套四配套，包括活塞，活塞环，活塞销，缸套，卡簧，阻水圈，低压缩
TRE520036
1
SEAL, 曲轴 REAR
发动机内部修理套件
型号
数量
描述
TR116081
6
连杆瓦（标准
TR66452
12
连杆螺钉
TR71918
1
GASKET, OIL PAN
TRE529319
6
主轴瓦（标准）
TRE529320
1
止推瓦（标准）
TRE506222
1
GASKET, CYL HEAD SET
TRE508156
6
活塞缸套四配套，包括活塞，活塞环，活塞销，缸套，卡簧，阻水圈，低压缩
型号
数量
描述
TR116081
6
连杆瓦（标准
TR501035
12
连杆螺钉
TR71918
1
GASKET, OIL PAN
TRE529319
6
主轴瓦（标准）
TRE529320
1
止推瓦（标准）
TRE506222
1
GASKET, CYL HEAD SET
TRE508156
6
活塞缸套四配套，包括活塞，活塞环，活塞销，缸套，卡簧，阻水圈，低压缩
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发动机和设备型号
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低压缩活塞
4802 4806
发动机型号:
6081HF001
孔径:
4.56 in 116 mm
销径 Ø:
1.8742 in (+/- .0002) = 47 mm
连杆（米):
R116340 (To ESN 86,536)
R501034 (从 86,537)
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强鹿JOHN DEERE柴油机配件、发动机配件、发电机组：
T19044、RE62418、RE62419、RE521248、RE520842、C085004、RE509672、RE196945、RE191915、RE522688、RE522687、RE519774、RE532628、RE507980、RE531703、RE24619、RE187966、RE205726、RE507264、RE504836、RE509036、RE533910、RE532952、RE530107、RE508971protection with shutdown, it will derate the engine for 30 seconds&will shut the engine down. if dtc 1109 fmi 31 sets: ? check for other stored/active trouble codes that indicate the reason for why the ecu is shutting the engine down. ctm188 (20mar01) 04-160-259 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=447 trouble code diagnostics&tests 04 160 260 dpsg,rg40854,488 –19–25jan00–1/1 level 6 ecu - dtc spn 1110 fmi 31 engine shutdown engine shutdown: this code informs the operator that the ecu shut the engine down because it has detected a condition such as low fuel pressure, water in fuel, low oil pressure, high engine coolant temperature, ecu error/low coolant level. if the ecu is programmed with engine protection with shutdown, the ecu has shut the engine down. dtc spn 1110 fmi 31 will set if: ? the ecu senses a coolant temperature of 115 °c (239 °f) (dtc spn 110 fmi 1 will also be present). note: temperature value shown applies to oem engine applications. other applications may have the same/a similar temperature value. refer to the machine manual for high coolant temperature value. ? the ecu senses an oil pressure below the shutdown value set point in the ecu (dtc spn 100 fmi 1 will also be present). ? the ecu detects water in fuel above a quantity for an extended period of time by the ecu (dtc 97 fmi 0 will also be present). ? the ecu detects a fuel pressure below the shutdown value set point in the ecu (dtc spn 94 fmi 1 will also be present). ? the ecu detects a loss of coolant that is above the shutdown set point in the ecu (dtc spn 111 fmi 1 will also be present). ? the ecu detects an ecu error (dtc spn 629 12 or 13 will also be present). if dtc spn 1110 fmi 31 sets, the following will occur: ? the ecu will have shut the engine down. if dtc 1110 fmi 31 sets: ? check for other stored/active trouble codes that indicate the reason for the ecu shutting the engine down. ctm188 (20mar01) 04-160-260 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=448 trouble code diagnostics&tests 04 160 261 dpsg,rg40854,320 –19–26aug99–1/1 level 6 ecu - dtc spn 1569 fmi 31 fuel derate fuel derate the fuel derate trouble code is information to the operator that the ecu has detected a condition such as low fuel pressure, high fuel pressure, water in fuel, low oil pressure, high manifold air temperature, high air filter restriction, high engine coolant temperature, or low coolant level,&is derating the engine by limiting the maximum amount of fuel available to the engine. dtc spn 1569 fmi 31 will set if: ? the ecu senses a coolant temperature above 105 °c (221 °f) (dtc spn 110 fmi 1/16 will also be present). note: temperature value shown applies to oem engine applications. other applications may have the same/a similar temperature value. refer to the machine manual for high coolant temperature value. ? the ecu senses an oil pressure below the warning value set point in the ecu (dtc spn 100 fmi 1 or 18 will also be present). ? the ecu senses a manifold air temperature above 90 °c (194 °f) (dtc spn 105 fmi 16 will also be present). note: temperature value shown applies to oem engine applications. other applications may have the same/a similar temperature value. refer to the machine manual for high coolant temperature value. ? the ecu detects water in fuel above a quantity known by the ecu. ? the ecu detects a fuel pressure below the warning value set point in the ecu (dtc spn 94 fmi 1 or 18 will also be present). ? the ecu detects a fuel pressure above the warning value set point in the ecu (dtc spn 94 fmi 16 will also be present). ? the ecu detects a loss of coolant that is above the shutdown set point in the ecu (dtc spn 111 fmi 1 will also be present). ? the ecu detects a restriction in the air filter that is above the warning set point set in the ecu (dtc spn 107 fmi 31 will also be present). ? the ecu detects an ecu error (dtc spn 629 12 or 13 will also be present). if dtc spn 1569 fmi 31 sets, the following will occur: ? the ecu will limit the amount of fuel available to the engine in an attempt to protect the engine. if dtc 1569 fmi 31 sets: ? check for other stored/active trouble codes that indicate the reason for the fuel derate. ctm188 (20mar01) 04-160-261 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=449 trouble code diagnostics&tests 04 160 262 ctm188 (20mar01) 04-160-262 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=450 section 05 tools contents page group 170—repair tools fuel system essential tools 05-170-1 fuel system service equipment&tools 05-170-2 fuel system other material05-170-3 electronic control system essential tools 05-170-4 electronic control system service equipment and tools 05-170-8 electronic control system other material 05-170-8 group 180—diagnostic service tools engine diagnostics&testing procedure tools 05-180-1 electronic control system diagnostic 05 tools 05-180-2 ctm188 (20mar01) 05-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=1 contents 05 ctm188 (20mar01) 05-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=2 group 170 repair tools ouo1004,0000bdf –19–03nov00–1/4 fuel system essential tools note: order tools according to information given in the u.s. servicegard? catalog/from the european microfiche tool catalog (mtc). servicegard is a trademark of deere & company 05 170 1 ouo1004,0000bdf –19–03nov00–2/4 rg8518 –un–20may98 jdg998 fuel system cap plug kit jdg998 use to protect the fuel system from dirt&debris when disconnecting fuel system components during routine maintenance&service. ouo1004,0000bdf –19–03nov00–3/4 rg7056 –un–05dec97 jdg820 flywheel turning tool jdg820 use to rotate engine flywheel to find cylinder no. 1 and no. 6 “top dead center” when adjusting electronic unit injector (eui) preload. use with jdg971 timing pins. ctm188 (20mar01) 05-170-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=453 continued on next page repair tools ouo1004,0000bdf –19–03nov00–4/4 rg8519 –un–20may98 jdg971 cam/crankshaft timing lock pins jdg971 set of two. used to lock camshaft&crankshaft at “top dead center” during timing gear backlash adjustment. use on crankshaft only for valve clearance adjustments. set consists of two 313796 lock pins. 05 170 2 ouo1004,0000be0 –19–03nov00–1/2 fuel system service equipment&tools note: order tools according to information given in the u.s. servicegard? catalog/from the european microfiche tool catalog (mtc). some tools may be available from a local supplier. servicegard is a trademark of deere & company ouo1004,0000be0 –19–03nov00–2/2 rg9041 –un–21nov97 jt03513 fuel supply system test kit jt03513 fuel pressure test fitting is used with jt05472 universal pressure test kit to measure fuel transfer pump pressure. fuel air detection line is used to determine if air is present in fuel system. kit consists of: jt03509 fuel pressure test fitting (a)&jt03513-1 fuel air detection line (b). ctm188 (20mar01) 05-170-2 powertech 10.5 l & 12.5 l level 6 fuel system 衡水强鹿柴油机加大止推轴承瓦RE65912厂家批发,阿勒泰johndeere约翰迪尔强鹿柴油机提升泵信息,南充约翰迪尔传感器RE522794一级代理,崇左JohnDeere柴油机主轴瓦RE529319公司,大理约翰迪尔强鹿连杆衬套市场报价,嘉义约翰迪尔发动机进排气门厂家供应,南京强鹿柴油机输油泵代理,西双版纳约翰迪尔6068柴油机后油封多少钱,辽阳约翰迪尔柴油机排气门R84619市场报价,安康约翰迪尔强鹿主轴承代理,赤峰约翰迪尔4039DF008机油泵找哪家,哈密约翰迪尔发动机气门导管哪家好,佳木斯强鹿柴油机小修包IK6090供应商,合肥约翰迪尔连杆RE500608批发价,酒泉约翰迪尔发动机大小瓦找哪家,枣庄强鹿进气门R93308厂家供货,邵阳约翰迪尔进气门RE531221厂家供货,平凉johndeere约翰迪尔强鹿柴油机飞轮壳信息,滨州约翰迪尔3029DF128活塞哪家买,北海约翰迪尔柴油发动机机油滤清器外壳价格行情,台州美国JohnDeere发动机修理包RE535190找哪家,金华强鹿6068柴油机凸轮轴衬套公司,郑州约翰迪尔强鹿7930拖拉机RE541925油水分离燃油滤清器市场报价,长治约翰迪尔R28811曲轴齿轮价格行情,锡林郭勒约翰迪尔柴油发电机组电脑板公司,兰州约翰迪尔6081柴油机气门座圈批发,百色强鹿机油滤清器RE59754信息,贺州美国强鹿发电机活塞环批发价,宁波约翰迪尔强鹿气门室盖垫片哪家好,阳泉约翰迪尔机油滤芯RE57394厂家供应,许昌强鹿6068柴油机排气门哪家买,临夏JohnDeere曲轴齿轮R104587价格,清远约翰迪尔拖拉机发动机进排气门批发,平凉强鹿机油冷却器RE59298哪家好,达州强鹿柴油机水泵RE505981价格行情,上海JohnDeere强鹿柴油机气门导管厂家批发,安顺强鹿柴油机RE504836机油滤清器价格行情,咸阳约翰迪尔曲轴位置传感器厂家供货,鹰潭强鹿柴油机缸垫R116516厂家供货,达州约翰迪尔发动机发电机供货商,宜宾约翰迪尔发动机气缸垫批发,抚顺JohnDeere油泵RE66153一级代理,上海约翰迪尔6068柴油机排气门市场报价,晋城约翰迪尔发动机进油管哪家买,自贡JohnDeere进气门R93312批发价,泰安强鹿6081柴油发动机连杆铜套代理,池州强鹿约翰迪尔6068发动机机油泵厂家供货,荆州约翰迪尔配件店供应商,长治约翰迪尔R28811曲轴齿轮公司,襄阳JohnDeere排气门R84619多少钱,衡水强鹿柴油发电机组柱塞供货商,邵阳强鹿RE560752机冷器哪里买,淄博JohnDeere修理包RE527551厂家价格,巴音郭楞强鹿6090柴油发动机皮带张紧轮哪家买,普洱强鹿4045柴油机气门锁夹信息,深圳强鹿后油封RE44574信息,德宏约翰迪尔柴油机曲轴位置传感器RA519144哪家买,永州JohnDeere进气门价格行情,长春约翰迪尔4045柴油机机油压力传感器的价格,临汾强鹿前油封AR49025厂家价格,台湾约翰迪尔4045柴油机主轴瓦批发,桂林约翰迪尔发动机气门帽代理商,巴中约翰迪尔4045连杆R81410厂家批发,运城强鹿6081柴油机气门锁夹批发商,北海约翰迪尔装载机发动机单体泵代理,红河强鹿机滤T19044市场报价,032001 pn=454 repair tools 05 170 3 ouo1004,0000be1 –19–03nov00–1/1 fuel system other material number name use t43512 (u.s.) thread lock&sealer (medium apply to fuel filter check valve and ty9473 (canadian) strength) elbow (filter header end). apply to 242 (loctite?) eui hold-down clamp cap screws on dual rail fuel systems. apply to used eui hold-down clamp cap screws on single rail fuel systems. ar54749 (u.s.) soap lubricant apply to fuel supply pump mounting bracket o-ring. ty24311 (u.s.) thread lock&sealer (low electronic unit injector wiring cxty24311 (canadian) strength) connector stud nuts. 222 (loctite?) loctite is a registered trademark of loctite corp. ctm188 (20mar01) 05-170-3 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=455 repair tools ouo1004,0000bdb –19–03nov00–1/14 electronic control system essential tools note: order tools according to information given in the u.s. servicegard? catalog/from the european microfiche tool catalog (mtc). servicegard is a trademark of deere & company 05 170 4 ouo1004,0000bdb –19–03nov00–2/14 rg10381 –un–21oct99 jdg1334 depth checking tool jdg1334 used to check depth of crankshaft position sen*** in timing gear cover. ouo1004,邵阳强鹿6081柴油机机油泵多少钱,文山强鹿滤芯滤清器RE62421的价格,那曲约翰迪尔柴油机凸轮轴上衬套哪家买,白银约翰迪尔6081柴油机节温器批发价,宿州johndeere约翰迪尔强鹿柴油机排气管一级代理,安康约翰迪尔强鹿主轴承找哪家,临汾强鹿6068活塞环市场报价,苏州强鹿滤芯滤清器RT7700039509厂家供应,昌都johndeere约翰迪尔强鹿柴油机燃油泵找哪家,澳门半岛JohnDeere加大主轴瓦RE534181多少钱,保定约翰迪尔联合收割机发动机涡轮增压器厂家供货,滨州强鹿发动机大修包RE526975批发价,台湾约翰迪尔4045柴油机主轴瓦一级代理,吉安JohnDeere空气加热器el502668厂家供应,阳江约翰迪尔挖掘机大小瓦代理,长治强鹿滤芯滤清器RE42052哪里买,丹东美国强鹿发电机大修包信息,临汾强鹿发动机齿轮室价格行情,黄石JohnDeere加热器RE502079代理,泸州约翰迪尔装载机发动机大小瓦市场报价,鞍山JohnDeere气门弹簧座诚信推荐,荆门约翰迪尔强鹿柴油发电机连杆总成哪家好,营口约翰迪尔气门室盖螺丝R85363供应商,汕头强鹿凸轮轴铜套TR119874哪家好,临沂约翰迪尔6090柴油机摇臂室盖垫片市场报价,莆田约翰迪尔E360挖掘机发动机配件多少钱,0000bdb –19–03nov00–3/14 rg10739 –un–26may00 jdg144 crimping pliers jdg144 used to crimp wire terminal ends for metri-pack? connectors. metri-pack is a trademark of delphi packard electric systems ouo1004,0000bdb –19–03nov00–4/14 rw26025 –un–18dec98 jdg865 crimping tool jdg865 crimp contacts to wires for metri-pack? connectors. metri-pack is a trademark of delphi packard electric systems ctm188 (20mar01) 05-170-4 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=456 continued on next page repair tools ouo1004,0000bdb –19–03nov00–5/14 rw25539 –un–28aug96 jdg364 extraction tool jdg364 extract wire from connectors. part of jt07195b electrical repair kit. 05 170 5 ouo1004,0000bdb –19–03nov00–6/14 rw25542 –un–20aug96 jdg783 weather pack? crimping tool jdg783 crimp contacts to wires. weather pack is a trademark of packard electric ouo1004,0000bdb –19–03nov00–7/14 rw25558 –un–29aug96 jt07195b technician’s electrical repair kit jt07195b repair wire connectors. continued on next page ctm188 (20mar01) 05-170-5 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=457 repair tools ouo1004,0000bdb –19–03nov00–8/14 rw25541 –un–20aug96 jdg776 weather pack? extractor (wide) jdg776 remove terminals from metri-pack? connectors. part of jt07195b electrical repair kit. weather pack is a trademark of packard electric metri-pack is a trademark of amp incorporated 05 170 6 ouo1004,0000bdb –19–03nov00–9/14 rw25541 –un–20aug96 jdg777 weather pack? extractor (narrow) jdg777 remove terminals from metri-pack? connectors. part of jt07195b electrical repair kit. weather pack is a trademark of packard electric metri-pack is a trademark of amp incorporated ouo1004,0000bdb –19–03nov00–10/14 rw25540 –un–06sep96 jdg359 deutsch? electrical repair tool kit jdg359 repair deutsch electrical connector bodies. deutsch is a trademark of deutsch company ouo1004,0000bdb –19–03nov00–11/14 12—14 gauge extractor (set of two) jdg361 extracts wire. ouo1004,0000bdb –19–03nov00–12/14 16—18 gauge extractor (set of two) jdg362 extracts wire. ctm188 (20mar01) 05-170-6 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=458 continued on next page repair tools ouo1004,0000bdb –19–03nov00–13/14 20—24 gauge extractor (set of two) jdg363 extracts wire. ouo1004,0000bdb –19–03nov00–14/14 crimping tool jdg360 install deutsch? contacts 05 170 7 deutsch is a trademark of deutsch company ctm188 (20mar01) 05-170-7 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=459 repair tools ouo1004,0000c32 –19–13dec00–1/2 electronic control system service equipment&tools note: order tools according to information given in the u.s. servicegard? catalog/from the european microfiche tool catalog (mtc). some tools may be available from a local supplier. servicegard is a trademark of deere & company 05 170 8 ouo1004,0000c32 –19–13dec00–2/2 electrician’s pliers jdg145 remove terminals&strip wires on metri-pack? connectors. metri-pack is a trademark of delphi packard electric systems ouo1004,0000bdd –19–03nov00–1/1 electronic control system other material number name use jdt405 (u.s.) high temperature grease sen*** o-rings. ty9375 (u.s.) pipe sealant with teflon? apply to threads of oil pressure ty9480 (canadian) sen***. 592 (loctite?) at66865 (u.s.) lubricant insulate electrical connectors loctite is a registered trademark of loctite corp. teflon is a registered trademark of du pont co. ctm188 (20mar01) 05-170-8 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=460 group 180 diagnostic service tools rg,rg34710,1605 –19–30sep97–1/5 engine diagnostics&testing procedure tools note: order tools according to information given in the u.s. servicegard? catalog/in the european microfiche tool catalog (mtc) unless otherwise noted. servicegard is a trademark of deere & company. 05 180 1 rg,rg34710,1605 –19–30sep97–2/5 rg9041 –un–21nov97 jt03513 fuel supply system test kit jt03513 fuel pressure test fitting is used with jt05472 universal pressure test kit to measure fuel transfer pump pressure. fuel air detection line is used to determine if air is present in fuel system. kit consists of: jt03509 fuel pressure test fitting (a)&jt03513-1 fuel air detection line (b). rg,rg34710,1605 –19–30sep97–3/5 rg8518 –un–20may98 jdg998 fuel system cap plug kit jdg998 used to protect the fuel system from dirt&debris when disconnecting fuel system components during fuel transfer pump pressure check. ctm188 (20mar01) 05-180-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=461 continued on next page diagnostic service tools rg,rg34710,1605 –19–30sep97–4/5 rg5162 –un–23aug88 jt05412 universal pressure test kit jt05412 used for testing engine oil pressure, intake manifold pressure (turbo boost),&fuel transfer pump pressure. 05 180 2 rg,rg34710,1605 –19–30sep97–5/5 rg10381 –un–21oct99 jdg1334 depth checking tool jdg1334 used to check depth of crankshaft position sen*** in timing gear cover. rg,rg34710,111 –19–30sep97–1/6 electronic control system diagnostic tools rg8554 –un–26nov97 jdis122 ecu communication software kit jdis122 used with jdis121 ecu communication hardware kit. together, the kits enable a windows (’95, ’98/2000) or nt compatible computer to read information from the engine control unit (ecu). the computer must be at least a 486/66 with 8 mb of ram&an ieee 1284 compliant parallel port. available from john deere distribution service center (dsc). united states&canadian agricultural dealers do not order without first contacting your branch/tam. continued on next page ctm188 (20mar01) 05-180-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=462 diagnostic service tools rg,rg34710,111 –19–30sep97–2/6 rg8553 –un–26nov97 jdis121 ecu communication hardware kit jdis121 used with jdis122 ecu communication software kit. together, the kits enable a windows (’95, ’98/2000) or nt compatible computer to read information from the engine control unit (ecu). the computer must be at least a 486/66 with 8 mb of ram&an ieee 1284 compliant parallel port. available from john deere distribution service center (dsc). united states&canadian agricultural dealers do not order without first contacting your branch/tam. 05 180 3 rg,rg34710,111 –19–30sep97–3/6 rg11126 –un–19jun00 digital multimeter jt07306 test electrical components for voltage, resistance, current flow,/temperature. it is especially good for measuring low voltage/high resistance circuits. rg,rg34710,111 –19–30sep97–4/6 rg8519 –un–20may98 jdg971阳江强鹿柴油机气门挺杯公司,鞍山JohnDeere气门弹簧座供应商,邢台约翰迪尔6068柴油机油泵厂家供应,黄山约翰迪尔6068柴油机连杆铜套供货商,榆林强鹿内部修理套件TIK532715厂家供应,恩施强鹿柴油机AT21136止推轴承多少钱,大理约翰迪尔6068柴油机前油封市场报价,张掖约翰迪尔4039DF008柴油机配件哪家买,湛江强鹿滤芯滤清器RE62424一级代理,吉安JohnDeere空气加热器el502668批发商,娄底约翰迪尔油泵RE66153价格行情,衡阳强鹿R26125气门弹簧批发价,菏泽JohnDeere活塞环RE503528找哪家,潍坊johndeere约翰迪尔强鹿柴油机油封价格行情, cam/crankshaft timing lock pins (2) jdg971 used to verify cam/crank gear train is correctly timed. use with jdg820. continued on next page ctm188 (20mar01) 05-180-3 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=463 diagnostic service tools rg,rg34710,111 –19–30sep97–5/6 rg7056 –un–05dec97 jdg820 flywheel turning tool jdg820 used to rotate flywheel on engine, with 129-tooth flywheel ring gear&a 29.9 mm (1.18 in.) i.d. flywheel housing guide bore diameter, to verify cam/crank gear train is correctly timed. jde81-1 may be used also if jdg820 is not available. use with jdg971 timing pins. 05 180 4 rg,rg34710,111 –19–30sep97–6/6 rg8803 –un–26nov97 jt07328 connector adapter test kit jt07328 used with jt07306 digital multimeter to make voltage and resistance measurements in control system wiring harness connectors. can also be used to test terminals for proper fit. ctm188 (20mar01) 05-180-4 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=464 section 06 specifications contents page group 200—repair specifications unified inch bolt&cap screw torque values 06-200-1 metric bolt&cap screw torque values 06-200-2 general oem engine specifications 06-200-3 dual rail fuel system specifications 06-200-4 single rail fuel system specifications 06-200-6 electronic engine control system specifications06-200-8 group 210—diagnostic specifications fuel system diagnostic specifications 06-210-1 torque curve selection06-210-2 governor droop mode selection 06-210-5 10.5 l & 12.5 l oem application electronic control system wiring diagram 06-210-8 10.5 l & 12.5 l marine electronic control 06 system wiring diagram 06-210-10 10.5 l & 12.5 l oem application instrument panel/engine start components electrical wiring diagram 06-210-12 10.5 l & 12.5 l oem application instrument panel/engine start components electrical wiring diagram - continued 06-210-13 ctm188 (20mar01) 06-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=1 contents 06 ctm188 (20mar01) 06-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=2 group 200 repair specifications 06 200 1 dx,torq1 –19–01oct99–1/1 unified inch bolt&cap screw torque values torq1a –un–27sep99 top, sae grade&head markings; bottom, sae grade&nut markings grade 1 (no mark) grade 2a (no mark) grade 5, 5.1/5.2 grade 8/8.2 size lubricatedb dryc lubricatedb dryc lubricatedb dryc lubricatedb dryc n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) 1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5) 5/16 7.7 (5.7) 9.8 (7.2) 12 (9) 15.5 (11.5) 19.5 (14.5) 25 (18.5) 28 (20.5) 35 (26) 3/8 13.5 (10) 17.5 (13) 22 (16) 27.5 (20) 35 (26) 44 (32.5) 49 (36) 63 (46) 7/16 22 (16) 28 (20.5) 35 (26) 44 (32.5) 56 (41) 70 (52) 80 (59) 100 (74) 1/2 34 (25) 42 (31) 53 (39) 67 (49) 85 (63) 110 (80) 120 (88) 155 (115) 9/16 48 (35.5) 60 (45) 76 (56) 95 (70) 125 (92) 155 (115) 175 (130) 220 (165) 5/8 67 (49) 85 (63) 105 (77) 135 (100) 170 (125) 215 (160) 240 (175) 305 (225) 3/4 120 (88) 150 (110) 190 (140) 240 (175) 300 (220) 380 (280) 425 (315) 540 (400) 7/8 190 (140) 240 (175) 190 (140) 240 (175) 490 (360) 615 (455) 690 (510) 870 (640) 1 285 (210) 360 (265) 285 (210) 360 (265) 730 (540) 920 (680) 1030 (760) 1300 (960) 1-1/8 400 (300) 510 (375) 400 (300) 510 (375) 910 (670) 1150 (850) 1450 (1075) 1850 (1350) 1-1/4 570 (420) 725 (535) 570 (420) 725 (535) 1280 (945) 1630 (1200) 2050 (1500) 2600 (1920) 1-3/8 750 (550) 950 (700) 750 (550) 950 (700) 1700 (1250) 2140 (1580) 2700 (2000) 3400 (2500) 1-1/2 990 (730) 1250 (930) 990 (730) 1250 (930) 2250 (1650) 2850 (2100) 3600 (2650) 4550 (3350) a grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. grade 1 applies for hex cap screws over 6 in. (152 mm) long, and for all other types of bolts&screws of any length. b "lubricated" means coated with a lubricant such as engine oil,/fasteners with phosphate&oil coatings. c "dry" means plain/zinc plated without any lubrication. do not use these values if a different torque value/tightening make sure fastener threads are clean&that you properly start procedure is given for a specific application. torque values listed are thread engagement. this will prevent them from failing when for general use only. check tightness of fasteners periodically. tightening. shear bolts are designed to fail under predetermined loads. always tighten plastic insert/crimped steel-type lock nuts to approximately replace shear bolts with identical grade. 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head. tighten toothed/serrated-type lock nuts to the full torque value. fasteners should be replaced with the same/higher grade. if higher grade fasteners are used, these should only be tightened to the strength of the original. ctm188 (20mar01) 06-200-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=467 repair specifications 06 200 2 dx,torq2 –19–01oct99–1/1 metric bolt&cap screw torque values torq2 –un–07sep99 top, property class&head markings; bottom, property class&nut markings class 4.8 class 8.8/9.8 class 10.9 class 12.9 size lubricateda dryb lubricateda dryb lubricateda dryb lubricateda dryb n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) n?m(lb-ft) m6 4.7 (3.5) 6 (4.4) 9 (6.6) 11.5 (8.5) 13 (9.5) 16.5 (12.2) 15.5 (11.5) 19.5 (14.5) m8 11.5 (8.5) 14.5 (10.7) 22 (16) 28 (20.5) 32 (23.5) 40 (29.5) 37 (27.5) 47 (35) m10 23 (17) 29 (21) 43 (32) 55 (40) 63 (46) 80 (59) 75 (55) 95 (70) m12 40 (29.5) 50 (37) 75 (55) 95 (70) 110 (80) 140 (105) 130 (95) 165 (120) m14 63 (46) 80 (59) 120 (88) 150 (110) 175 (130) 220 (165) 205 (150) 260 (190) m16 100 (74) 125 (92) 190 (140) 240 (175) 275 (200) 350 (255) 320 (235) 400 (300) m18 135 (100) 170 (125) 265 (195) 330 (245) 375 (275) 475 (350) 440 (325) 560 (410) m20 190 (140) 245 (180) 375 (275) 475 (350) 530 (390) 675 (500) 625 (460) 790 (580) m22 265 (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 (625) 1080 (800) m24 330 (245) 425 (315) 650 (480) 820 (600) 920 (680) 1150 (850) 1080 (800) 1350 (1000) m27 490 (360) 625 (460) 950 (700) 1200 (885) 1350 (1000) 1700 (1250) 1580 (1160) 2000 (1475) m30 660 (490) 850 (625) 1290 (950) 1630 (1200) 1850 (1350) 2300 (1700) 2140 (1580) 2700 (2000) m33 900 (665) 1150 (850) 1750 (1300) 2200 (1625) 2500 (1850) 3150 (2325) 2900 (2150) 3700 (2730) m36 1150 (850) 1450 (1075) 2250 (1650) 2850 (2100) 3200 (2350) 4050 (3000) 3750 (2770) 4750 (3500) a "lubricated" means coated with a lubricant such as engine oil,/fasteners with phosphate&oil coatings. b "dry" means plain/zinc plated without any lubrication. do not use these values if a different torque value/tightening make sure fastener threads are clean&that you properly start procedure is given for a specific application. torque values listed are thread engagement. this will prevent them from failing when for general use only. check tightness of fasteners periodically. tightening. shear bolts are designed to fail under predetermined loads. always tighten plastic insert/crimped steel-type lock nuts to approximately replace shear bolts with identical property class. 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head. tighten toothed/serrated-type lock nuts to the full torque value. fasteners should be replaced with the same/higher property class. if higher property class fasteners are used, these should only be tightened to the strength of the original. ctm188 (20mar01) 06-200-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=468 repair specifications 06 200 3 rg,rg34710,7615 –19–30oct00–1/1 general oem engine specifications unit of 6125hf ( — 6125hf item measure 6105af 6105hf 6125af 29999) (30000— ) number of cylinders —— 6 6 6 6 6 fuel —— diesel diesel diesel diesel diesel stroke mm 138 138 165 165 165 (in.) (5.43) (5.43) (6.50) (6.50) (6.50) bore mm 127 127 127 127 127 (in.) (5.00) (5.00) (5.00) (5.00) (5.00) displacement l 10.5 10.5 12.5 12.5 12.5 (cu in.) (640) (640) (766) (766) (766) compression ratio —— 16:1 16:1 16:1 16:1 17:1 physical dimensions: width mm 741 808 741 808 808 (in.) (29.2) (31.8) (29.2) (31.8) (31.8) height mm 1224 1239 1224 1239 1239 (in.) (48.2) (48.8) (48.2) (48.8) (48.8) length mm 1326 1326 1326 1326 1326 (in.) (52.2) (52.2) (52.2) (52.2) (52.2) basic dry weight kg 1211 1200 1216 1205 1205 (lb) (2665) (2640) (2675) (2650) (2650) ctm188 (20mar01) 06-200-3 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=469 repair specifications 06 200 4 ouo1004,0000be2 –19–03nov00–1/2 dual rail fuel system specifications item measurement specification fuel filter header-to-bracket torque 50 n?m (37 lb-ft) fuel filter bracket-to-head torque 35 n?m (26 lb-ft) fuel filter bracket-to-block torque 65 n?m (48 lb-ft) fuel filter-to-air intake torque 25 n?m (18 lb-ft) primary fuel filter header plugs torque 47 n?m (35 lb-ft) fuel line-to-fuel filter/air purge torque 24 n?m (18 lb-ft) valve air purge valve diagnostic port torque 24 n?m (18 lb-ft) fitting fuel filter check valve to fuel filter torque 46 n?m (34 lb-ft) header/elbow on header elbow, fuel filter check torque 46 n?m (34 lb-ft) valve-to-filter header fuel line-to-fuel filter check valve torque 24 n?m (18 lb-ft) surge tank fuel line adapter (top) torque 46 n?m (34 lb-ft) surge tank fuel line adapter torque 39 n?m (29 lb-ft) (bottom) surge tank KEY PART NO. PART NAME QTY SERIAL NO. F F F REMARKS
1 RE65265 HAND PRIMER 1 X X (SUB FOR RE48048)
2 R54025 WASHER 1 X X
3 R26448 O-RING 2 X X
4 RE34128 ELBOW FITTING 1 X X (IN)
RE10258 ELBOW FITTING 1 X X (OUT)
5 R67879 GASKET 1 X X
6 RE46375 FUEL PUMP 1 X X (ROBERT BOSCH)
7 R93008 WASHER NA X X
8 R83489 FITTING NA X X
KEY PART NO. PART NAME QTY SERIAL NO. F F F REMARKS
1 RE57151 FUEL LINE 1 X X NO. 6
2 RE57150 FUEL LINE 1 X X NO. 5
3 RE57149 FUEL LINE 1 X X NO. 4
4 R71398 SCREW 5 X X
R58186 CLAMP 10 X X
R59305 STRAP 5 X X
R61144 STRAP 5 X X
R74030 CLAMP 1 X X
5 RE57148 FUEL LINE 1 X X NO. 3
6 RE57147 FUEL LINE 1 -081549 X X NO. 2
RE502933 FUEL LINE 1 081550- X X NO. 2
7 RE57146 FUEL LINE 1 -081549 X X NO. 1
RE502932 FUEL LINE 1 081550- X X NO. 1
8 21H1463 CAP SCREW 2 X X 0.190" X 7/8"
R59298 STRAP 1 X X
R61145 STRAP 1 X X
R120184 STRAP 1 X X
R59297 HALF CLAMP 2 X X
9 R59298 STRAP 1 X X
R58186 CLAMP 1 X X
R71212 CLAMP 1 X X
R74804 CLAMP 1 X X
R71398 SCREW 1 X X
R61145 STRAP 1 X X
R120182 STRAP 1 X X
10 21H1463 CAP SCREW 1 X X 0.190" X 7/8"
R59297 HALF CLAMP 2 X X
R59598 GASKET 2 X X
11 RE55662 ABSORBER 1 X X
12 24H1884 WASHER 1 X X 13/32" X 13/16" X 0.120" 13/32" X
13/16" X 0.120", (NLR)
13 19M7166 CAP SCREW 1 X X M10 X 20 M10 X 20
14 RE61593 INJECTION NOZZLE 6 X X (A) (ROBERT BOSCH)
R51603 O-RING 6 X X
15 R84472 WASHER 6 X X 7.360 X 18.160 X 2 MM (0.290" X 0.715"
X 0.079") 7.360 X 18.160 X 2 MM
(0.290" X 0.715" X 0.079")
16 R504057 O-RING 6 087550- X X
17 RE501970 ADAPTER 6 087550- X X
18 R79604 TUBE NUT 6 087550- X X
19 R51937 TUBE NUT 1 X X
20 AR85519 PLUG 1 X X
21 RE500803 FUEL LINE 1 087550- X X
22 R77551 O-RING 6 -087549 X X
23 R87082 FITTING 6 -087549 X X
24 R79604 TUBE NUT 6 -087549 X X
25 R79605 WASHER 6 -087549 X X
26 R79606 TEE FITTING 6 -087549 X X
27 R51936 SEALING WASHER 11 -087549 X X
28 RE15807 FUEL LINE 2 -087549 X X
29 RE15808 FUEL LINE 2 -087549 X X
30 RE36421 FUEL LINE 2 -087549 X X
31 R97061 TEE FITTING 1 -087549 X X
(A) 1 ORANGE DOT
(1) POINT ORANGE
(1) ORANGEFARBENER PUNKT
(1) PUNTO ARANCIONE
(1) PUNTO ANARANJADO
(1) ORANGEFAERGAD PUNKT
KEY PART NO. PART NAME QTY SERIAL NO. F F F REMARKS
1 R60277 SNAP RING 1 X X
2 R375R O-RING 1 X X
3 R60279 NUT 1 X X
4 R60278 SNAP RING 1 X X
5 .. NOZZLE HOLDER 1 X X (SUB RE61593)
6 R83720 WASHER 1 X X 1.02 MM (.0402")
R83721 WASHER 1 X X 1.08 MM (.0425")
R83722 WASHER 1 X X 1.12 MM (.0441")
R83723 WASHER 1 X X 1.18 MM (.0465")
R83724 WASHER 1 X X 1.22 MM (.0480")
R83725 WASHER 1 X X 1.28 MM (.0504")
R83726 WASHER 1 X X 1.30 MM (.0512")
R83727 WASHER 1 X X 1.38 MM (.0543")
R83728 WASHER 1 X X 1.42 MM (.0559")
R83729 WASHER 1 X X 1.48 MM (.0583")
R83730 WASHER 1 X X 1.50 MM (.0591")
R83731 WASHER 1 X X 1.58 MM (.0622")
R83732 WASHER 1 X X 1.60 MM (.0630")
R83733 WASHER 1 X X 1.68 MM (.0661")
R83734 WASHER 1 X X 1.70 MM (.0669")
R83735 WASHER 1 X X 1.78 MM (.0701")
R83736 WASHER 1 X X 1.82 MM (.0717")
R83737 WASHER 1 X X 1.88 MM (.0740")
R83738 WASHER 1 X X 1.90 MM (.0748")
R83739 WASHER 1 X X 1.98 MM (.0780")
7 R108699 SPRING 1 X X
8 R108700 SEAT 1 X X
9 R108701 PLATE 1 X X
10 RE42306 INJECTION NOZZLE 1 X X (7 X .240)
11 R127176 NUT 1 X X
12 R84472 WASHER 1 X X
13 RE61593 INJECTION NOZZLE 6 X X (A) (ROBERT BOSCH)
(A) (1) ORANGE DOT
(1) POINT ORANGE
(1) ORANGEFARBENER PUNKT
(1) PUNTO ARANCIONE
(1) PUNTO ANARANJADO
(1) ORANGEFAERGAD PUNKT
