项目 零配件号码 最新件号 描述
1 U5MW0023 1 U5MW0097 水泵
3 2431 A054 1 0650586 栓塞
5 1 凸缘
6 2415216 1 2415216 密封 - 水泵
7 2417208 1 2417208 密封 - 水泵
9 31145741 1 31145741 水泵皮带轮
10 0748419 3 0748419 螺旋
11 2411152 3 2411152 垫圈
12 2232133 1 2232133 螺旋
13 2411152 1 2411152 垫圈
14 U7LW0044 1 U5MW0097 修理总成 - 水的泵
15 3623 H004 1 3623 H004 背板
16 0490484 1 3682 A009 密合垫 - 水的泵
17 37766363 1 37766363 恒温器壳
18 2431 A054 1 0650586 栓塞
19 3685 A004 1 3685 A005 密合垫
20 2485666 1 2485666 恒温器
21 2183205 3 2183205 螺旋
22 0920053 2 0920053 垫圈
23 0096441 1 0096441 螺拴
25 0096437 1 0096437 螺拴
26 0920054 1 0920054 垫圈
27 U5MH0006 1 U5MH0006 水管总成
28 21825197 2 21825197 夹
29 3765 K041 1 3765 K041 连接
30 3686 J002 1 3686 J003 密合垫 - 水的连接
31 2183205 2 2183205 螺旋
32 U5MH0001 1 U5MH0001 水管总成
35 3612 M002 1 3612 M002 板
36 0490485 1 36851416 密合垫
37 0746254 6 0746254 螺旋
38 0920053 6 0920053 垫圈
41 0920054 1 0920054 垫圈
44 0920053 1 0920053 垫圈
47 0920053 2 0920053 垫圈
To remove and to fit an exhaust manifold (three-piece) Operation 3-11
Special requirements
To remove
1 For engines fitted with turbochargers: Disconnect all connections to the turbocharger and remove the
turbocharger, see Operation 9-1.
2 Remove the intake manifold, see Operation 3-9.
3 Release the exhaust manifold fasteners and remove the manifold from the cylinder head.
To fit
Cautions:
Only use the approved setscrews as they are made of a material to withstand high temperatures.
Do not fasten brackets, that are not approved by Perkins, to the exhaust manifold as the manifold could be
damaged when it becomes hot.
Notes:
New setscrews have sealant applied by the manufacturer to the first 13,0 mm (0.50 in) of the threads. If the
setscrews are to be used again, clean the old sealant from the male and female threads and apply new
sealant POWERPART Retainer high strength to the setscrews.
New three-piece manifolds are not supplied with ferrules. The manifold is aligned by the use of guide studs.
1 Make four guide studs that have an M10 x 1,5 mm thread and are 65 mm (2.5 in) long.
2 Fit the guide studs to the cylinder head in the positions shown (A1).
3 Fit a new intake and exhaust manifold joint on to the guide studs.
Note: The manifold joint is fitted without jointing compound.
4 Assemble the three-piece exhaust manifold as shown in (A). Fit the assembly on to the guide studs.
Continued
Consumable products
Description Part number
POWERPART Retainer high
strength
21820638
A A1564
1 1 1 1
3
Workshop Manual, TPD 1350E, Issue 4 55
New 1000 Series
Note: If a side mounted turbocharger support bracket (B2) is fitted, fit the two longer setscrews (B1).
5 Fit the remaining setscrews and tighten them finger tight.
6 Remove the guide studs and fit the remaining setscrews.
7 Tighten all of the setscrews gradually and evenly to 33 Nm (24 lbf ft) 3,4 kgf m.
8 Fit the intake manifold, see Operation 3-9.
9 If removed fit the turbocharger, see Operation 9-2.
B A1608/1
2
1
3
56 Workshop Manual, TPD 1350E, Issue 4
New 1000 Series
Cylinder head assembly
To remove Operation 3-12
1 Drain the cooling system.
2 Disconnect the battery terminals.
3 For engines fitted with turbochargers: Disconnect all connections to the turbocharger and remove the
turbocharger, see Operation 9-1.
4 Remove the intake manifold, see Operation 3-9.
5 Remove the exhaust manifold, see Operation 3-10 or Operation 3-11.
6 Remove the low-pressure fuel pipes which are fitted between the fuel injection pump and the fuel filter.
Note: Where a Bosch fuel injection pump is fitted, keep the fuel outlet banjo bolt with the fuel injection pump.
Remove the fuel pipe fitted between the fuel lift pump and the fuel filter. Remove the fuel filter bracket together
with the fuel filter.
Caution: Where access to the fuel injection pump outlet unions is possible, ensure that a separate spanner
is used to prevent movement of the fuel injection pump outlets when the connections of the high-pressure
pipes are released. Fit suitable covers to all open connections on the fuel injection pump.
7 Remove the high-pressure fuel pipes.
8 Remove the atomiser leak-off pipe.
9 Remove the atomisers, see Operation 11-4. Fit suitable covers to the nozzles and the open connections.
10 If a compressor is fitted: Remove the coolant pipe which is fitted between the cylinder head and the
compressor. Then remove the coolant pipe which is fitted between the by-pass connection and the
compressor.
Continued