约翰迪尔 6090 9.0L
约翰迪尔(John Deere) 强鹿6090 9.0L发动机大修包TOK6090
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型号 |
数量 |
描述 |
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TZ10211 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机活塞缸套组件 |
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TRE529319 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机主轴瓦（标准） |
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TRE529320 |
1 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机止推瓦（标准） |
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TRE529318 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机连杆瓦（标准 |
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TRE543639 |
1 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机后油封 |
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TRE520036 |
1 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机SEAL, 曲轴 REAR |
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TRE528400 |
1 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机大修包 |
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TR74008 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机连杆衬套 |
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TR501035 |
12 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机连杆螺钉 |
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TR527877 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机凸轮轴衬套 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机内部修理套件TIK6090
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型号 |
数量 |
描述 |
|
TZ10211 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机活塞缸套组件 |
|
TRE529319 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机主轴瓦（标准） |
|
TRE529320 |
1 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机止推瓦（标准） |
|
TRE529318 |
6 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机连杆瓦（标准 |
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TRE528402 |
1 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机GASKET, CYL HEAD SET |
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TR532464 |
1 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机GASKET, OIL PAN |
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TR501035 |
12 |
约翰迪尔(John Deere) 强鹿6090 9.0L发动机连杆螺钉 |
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| 发动机和设备型号 |
孔径:
4.664 in 118.35 mm
冲程:
5.400 in 136 mm
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强鹿JOHN DEERE柴油机配件、发动机配件、发电机组：
RE509032、RE59754、RE507284、RE59754、RE519626、RE508202、RE58935、T19044、RE62418、RE62419、RE521248、RE520842、C085004、RE509672、RE196945、RE191915、RE522688、RE522687、RE519774、RE532628、RE507980、RE531703、RE24619component technical manual deere power systems group ctm188 (20mar01) litho in u.s.a. english powertech for complete service information also see: t 10.5 l & 12.5 l diesel engines level 6 electronic fuel systems with lucas euis introduction ctm115,ifc –19–12jan99–1/1 foreword this manual is written for an experienced technician. special tools required in performing certain service work are identified in this manual&are recommended for use. this manual (ctm188) covers the dual rail&single rail fuel systems on 10.5 l&12.5 l engines with john deere level 6 electronic fuel control. it is one of three volumes. the following two companion manuals cover the base engine&lucas electronic fuel systems: ? ctm100—10.5 l&12.5 l diesel engines—base engine ? ctm115—10.5 l&12.5 l diesel engines—lucas electronic fuel systems with lucas euis this new ctm includes single rail fuel system, dual rail fuel system&electrical engine control repair procedures formerly in ctm100, groups 35, 36&45 (9nov99). a complete set of all three manuals covering 10.5 l and 12.5 l engines can be procured by ordering ctm650 binder set. live with safety: read the safety messages in the introduction of this manual&the cautions presented throughout the text of the manual. this is the safety-alert symbol. when you see this symbol in this manual, be alert to the potential for personal injury. use this component technical manual in conjunction with the base engine repair manual (ctm100)&the respective machine technical manual. see the repair manual for information on component removal and installation,&gaining access to the components. this manual is divided in three parts: repair, theory of operation&diagnostics. repair procedures are provided for the fuel system&electrical engine control system. the theory of operation section contains information that explains how these engine subsystems operate. the diagnostics section helps identify the cause of engine problems. applicable special tools&other materials needed to do the job, specifications,&helpful reference materials are covered in separate groups toward end of manual. engine training guide (dseget550a) is available to give the service technician a detailed overview of general engine construction&design features. this manual is recommended prior to performing major service procedures on powertech? 6105&6125 engines. fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures&their causes. this manual contains si metric units of measure followed immediately by the u.s. customary units of measure. most hardware on these engines is metric sized. california proposition 65 warning: diesel engine exhaust&some of its constituents are known to the state of california to cause cancer, birth defects,&other reproductive harm. powertech is a registered trademark of deere & company. ctm188 (20mar01) powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=2 introduction ouo1004,0000c48 –19–20dec00–1/2 john deere dealers ctm 188 is now part of a three manual binder set (ctm650) covering repair, operation&test procedures on 10.5 l&12.5 l engines. discard ctm188 dated 15feb00&replace with the following new manuals: ? ctm100 10.5 l&12.5 l diesel engines—base engine ? ctm115 10.5 l&12.5 l diesel engines—lucas electronic fuel systems with lucas euis ? ctm188 10.5 l&12.5 l diesel engines—level 6 electronic fuel systems with lucas euis important: the changes listed below make your ctm obsolete. please copy this page, listing changes,&route through your service department. this new ctm188—level 6 electronic fuel systems with lucas euis, contains single rail fuel system, dual rail fuel system&electronic engine control repair procedures formerly in ctm100, groups 35, 36&45 (09nov99). section 01—group 001 (engine identification) ? updated engine model designation chart. ? updated engine application charts. section 01—group 002 (fuels) ? updated general information on diesel fuels. section 02—group 090 (dual rail fuel system repair&adjustments) ? added fuel system repair procedures formerly in ctm100, group 35. ? revised procedure for replacement of fuel filters and water separator. ? revised procedure for adjusting electronic unit injector preload. section 02—group 091 (single rail fuel system repair&adjustments) ? added fuel system repair procedures formerly in ctm100, group 36. ? revised repair procedure for fuel filter/water separator. ? revised procedure for adjusting electronic unit injector preload. section 02—group 110 (electrical engine control repair&adjustment) ? added electrical engine control repair procedures formerly in ctm100, group 45. ? revised procedures for repair of electrical connectors. section 03—group 130 (electronic fuel system operation) ? electronic fuel system operation is covered in this new group. section 03—group 140 (electronic fuel system operation) ? electrical control system operation is covered in this new group. section 04—group 150 (observable diagnostics and tests) ? revised diagnostic pro, cedures for low pressure fuel system. ? new diagnostic procedure for diagnostic gauge. section 04—group 160 (trouble code diagnostics&tests) ? revised&new trouble code diagnostic&test procedures for john deere level 6 electronic controlled fuel system. section 05 (tools&other materials) ctm188 (20mar01) powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=3 introduction ouo1004,0000c48 –19–20dec00–2/2 ? all essential tools, service tools, dealer fabricated tools&other materials listed throughout this manual are consolidated in this section for ease of reference. section 06 (specifications) ? all repair, test&diagnostic specifications listed throughout this manual are consolidated in this section for ease of reference. ctm188 (20mar01) powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=4 contents 01 section 01—general information group 000—safety group 001—engine identification group 002—fuels 02 section 02—repair&adjustments group 090—dual rail fuel system repair and adjustment group 091—single rail fuel system repair and adjustment group 110—electrical engine control repair and adjustment section 03—theory of operation group 130—electronic fuel system operation group 140—electrical control system operation 03 section 04—diagnostics group 150—observable diagnostics&tests group 160—trouble code diagnostics&tests section 05—tools group 170—repair tools group 180—diagnostic service tools section 06—specifications group 200—repair specifications 04 group 210—diagnostic specifications 05 all information, illustrations&specifications in this manual are based on the latest information available at the time of publication. the right is reserved to make changes at any time without notice. 06 copyright ? 2001 deere & company moline, illinois all rights reserved a john deere illustruction? manual previous editions copyright ? 2000 indx ctm188 (20mar01) i powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=1 contents 01 02 03 04 05 06 indx ctm188 (20mar01) ii powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=2 01 section 01 general information contents page group 000—safety 01-000-1 group 001—engine identification engine model designation01-001-1 engine serial number plate information 01-001-2 engine option code label 01-001-3 engine application chart01-001-4 distinguishing ecus 01-001-5 group 002—fuels lubricants&coolant 01-002-1 diesel fuel 01-002-1 bio-diesel fuel 01-002-2 lubricity of diesel fuel 01-002-4 dieselscan? fuel analysis01-002-4 ctm188 (20mar01) 01-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=1 contents 01 ctm188 (20mar01) 01-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=2 group 000 safety 01 000 1 dx,flame –19–29sep98–1/1 handle fluids safely—avoid fires ts227 –un–23aug88 avoid fires when you work around fuel, do not smoke/work near heaters/other fire hazards. store flammable fluids away from fire hazards. do not incinerate/puncture pressurized containers. make sure machine is clean of trash, grease,&debris. do not store oily rags; they can ignite&burn spontaneously. dx,fire3 –19–16apr92–1/1 handle starting fluid safely ts1356 –un–18mar92 store safely starting fluid is highly flammable. keep all sparks&flame away when using it. keep starting fluid away from batteries&cables. to prevent accidental discharge when storing the pressurized can, keep the cap on the container,&store in a cool, protected location. do not incinerate/puncture a starting fluid container. ctm188 (20mar01) 01-000-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=9 safety 01 000 2 dx,rcap –19–04jun90–1/1 service cooling system safely ts281 –un–23aug88 cooling system explosive release of fluids from pressurized cooling system can cause serious burns. shut off engine. only remove filler cap when cool enough to touch with bare hands. slowly loosen cap to first stop to relieve pressure before removing completely. dx,sparks –19–03mar93–1/1 prevent battery explosions ts204 –un–23aug88 battery explosions keep sparks, lighted matches,&open flame away from the top of battery. battery gas can explode. never check battery charge by placing a metal object across the posts. use a voltmeter/hydrometer. do not charge a frozen battery; it may explode. warm battery to 16°c (60°f). ctm188 (20mar01) 01-000-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=10 safety 01 000 3 dx,fire2 –19–03mar93–1/1 prepare for emergencies ts291 –un–23aug88 first aid kit be prepared if a fire starts. keep a first aid kit&fire extinguisher handy. keep emergency numbers for doctors, ambulance service, hospital,&fire department near your telephone. ctm188 (20mar01) 01-000-3 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=11 safety 01 000 4 dpsg,ouo1004,2758 –19–11may00–1/1 handling batteries safely ts204 –un–23aug88 explosion ts203 –un–23aug88 acid caution: battery gas can explode. keep sparks&flames away from batteries. use a flashlight to check battery electrolyte level. never check battery charge by placing a metal object across the posts. use a voltmeter or hydrometer. always remove grounded (-) battery clamp first and replace it last. caution: sulfuric acid in battery electrolyte is poisonous. it is strong enough to burn skin, eat holes in clothing,&cause blindness if splashed into eyes. avoid the hazard by: 1. filling batteries in a well-ventilated area. 2. wearing eye protection&rubber gloves. 3. avoiding breathing fumes when electrolyte is added. 4. avoiding spilling/dripping electrolyte. 5. use proper jump start procedure. if you spill acid on yourself: 1. flush your skin with water. 2. apply baking soda/lime to help neutralize the acid. 3. flush your eyes with water for 15—30 minutes. get medical attention immediately. if acid is swallowed: 1. do not induce vomiting. 2. drink large amounts of water/milk, but do not exceed 2 l (2 quarts). 3. get medical attention immediately. warning: battery posts, terminals,&related acces***ies contain lead&lead compounds, chemicals known to the , state of california to cau, se cancer and reproductive harm. wash hands after handling. ctm188 (20mar01) 01-000-4 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=12 safety 开封JohnDeere柴油发动机大修包TRE532715一级代理,乌鲁木齐约翰迪尔发动机柴油格价格行情,朔州约翰迪尔RE44574后油封找哪家,嘉兴约翰迪尔拖拉机发动机电脑板批发价,钦州约翰迪尔RE507799连杆批发价,喀什强鹿柴油发电机组电磁阀市场报价,抚州强鹿6081发动机连杆瓦厂家价格,漳州强鹿柴油机止推片供货商,黔东南约翰迪尔装载机发动机涡轮增压器哪里买,楚雄强鹿柴油机R116516气缸垫批发价,阿拉善约翰迪尔装载机发动机缸体代理商,北京johndeere约翰迪尔强鹿柴油机启动马达信息,鄂州强鹿缸套R116397一级代理,大理约翰迪尔6068柴油机前油封哪家买,丹东强鹿柴油发电机组柴油泵市场报价,德宏JohnDeere齿环R28811多少钱,喀什强鹿柴油发电机组电磁阀厂家批发,朝阳约翰迪尔强鹿连杆轴承代理商,郑州约翰迪尔6090柴油机节温器价格行情,鹤壁强鹿4045大修件RE527299厂家价格,抚顺JohnDeere机油冷却器RE56690的价格,惠州强鹿RE55900凸轮轴价格行情,阳泉约翰迪尔W230联合收割机发动机配件的价格,江门johndeere活塞产品价格行情,南通强鹿柴油机气门导管多少钱,随州JohndeereCD3029配件哪家买,内江约翰迪尔6068柴油机凸轮轴铜套找哪家,哈密强鹿R545883正时齿轮室垫批发,扬州美国JohnDeereECU模块RE520954的价格,海北JohnDeere曲轴位置传感器TRA519144供应商,甘孜强鹿曲轴位置传感器批发商,东营强鹿柴油滤芯RE532952的价格,牡丹江约翰迪尔柴油机止推轴承哪家买,丹东美国强鹿发电机大修包价格行情,赣州美国强鹿Johndeere连杆瓦RE65908厂家供应,上饶约翰迪尔发电机维修保养配件耗材服务市场报价,忻州约翰迪尔装载机发动机活塞环一级代理,葫芦岛johndeere约翰迪尔强鹿柴油发动机曲轴瓦RE65165批发,台州美国JohnDeere发动机修理包RE535190批发,毕节约翰迪尔6068柴油机传感器代理商,阿坝强鹿RE504914机油泵厂家供应,台湾约翰迪尔发动机活塞销供货商,晋中强鹿6081发动机缸套厂家供货,甘南直销强鹿JOHNDEERE柴油机配件供应商,拉萨JohnDeere曲轴RE534314多少钱,绵阳约翰迪尔气门室盖垫片R524496供货商,内江约翰迪尔挖掘机传感器信息,九龙强鹿柴油机机油格哪家买,01 000 5 dx,fluid –19–03mar93–1/1 avoid high-pressure fluids x9811 –un–23aug88 high-pressure fluids escaping fluid under pressure can penetrate the skin causing serious injury. avoid the hazard by relieving pressure before disconnecting hydraulic/other lines. tighten all connections before applying pressure. search for leaks with a piece of cardboard. protect hands and body from high pressure fluids. if an accident occurs, see a doctor immediately. any fluid injected into the skin must be surgically removed within a few hours/gangrene may result. doctors unfamiliar with this type of injury should reference a knowledgeable medical source. such information is available from deere & company medical department in moline, illinois, u.s.a. dx,wear –19–10sep90–1/1 wear protective clothing ts206 –un–23aug88 protective clothing wear close fitting clothing&safety equipment appropriate to the job. prolonged exposure to loud noise can cause impairment or loss of hearing. wear a suitable hearing protective device such as earmuffs/earplugs to protect against objectionable or uncomfortable loud noises. operating equipment safely requires the full attention of the operator. do not wear radio/music headphones while operating machine. ctm188 (20mar01) 01-000-5 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=13 safety 01 000 6 dx,loose –19–04jun90–1/1 service engines safely ts228 –un–23aug88 moving parts tie long hair behind your head. do not wear a necktie, scarf, loose clothing,/necklace when you work near engine tools/moving parts. if these items were to get caught, severe injury could result. remove rings&other jewelry to prevent electrical shorts&entanglement in moving parts. dx,air –19–17feb99–1/1 work in ventilated area ts220 –un–23aug88 engine exhaust fumes engine exhaust fumes can cause sickness/death. if it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. if you do not have an exhaust pipe extension, open the doors&get outside air into the area ctm188 (20mar01) 01-000-6 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=14 safety 01 000 7 dx,clean –19–04jun90–1/1 work in clean area t6642ej –un–18oct88 clean work area before starting a job: ? clean work area&machine. ? make sure you have all necessary tools to do your job. ? have the right parts on hand. ? read all instructions thoroughly; do not attempt shortcuts. dx,paint –19–22oct99–1/1 remove paint before welding/heating ts220 –un–23aug88 toxic fumes avoid potentially toxic fumes&dust. hazardous fumes can be generated when paint is heated by welding, soldering,/using a torch. remove paint before heating: ? remove paint a minimum of 76 mm (3 in.) from area to be affected by heating. ? if you sand/grind paint, avoid breathing the dust. wear an approved respirator. ? if you use solvent/paint stripper, remove stripper with soap&water before welding. remove solvent or paint stripper containers&other flammable material from area. allow fumes to disperse at least 15 minutes before welding/heating. do all work in an area that is ventilated to carry toxic fumes&dust away. dispose of paint&solvent properly. ctm188 (20mar01) 01-000-7 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=15 safety 01 000 8 dx,torch –19–03mar93–1/1 avoid heating near pressurized fluid lines ts953 –un–15may90 flammable spray flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself&bystanders. do not heat by welding, soldering,/using a torch near pressurized fluid lines or other flammable materials. pressurized lines can be accidentally cut when heat goes beyond the immediate flame area. dx,light –19–04jun90–1/1 illuminate work area safely ts223 –un–23aug88 work area safely illuminate your work area adequately but safely. use a portable safety light for working inside/under the machine. make sure the bulb is enclosed by a wire cage. the hot filament of an accidentally broken bulb can ignite spilled fuel/oil. ctm188 (20mar01) 01-000-8 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=16 safety 01 000 9 dx,serv –19–17feb99–1/1 practice safe maintenance ts218 –un–23aug88 keep area clean understand service procedure before doing work. keep area clean&dry. never lubricate, service,/adjust machine while it is moving. keep hands, feet ,&clothing from power-driven parts. disengage all power&operate controls to relieve pressure. lower equipment to the ground. stop the engine. remove the key. allow machine to cool. securely support any machine elements that must be raised for service work. keep all parts in good condition&properly installed. fix damage immediately. replace worn/broken parts. remove any buildup of grease, oil,/debris. on self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine. on towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine. dx,repair –19–17feb99–1/1 use proper tools ts779 –un–08nov89 proper tools use tools appropriate to the work. makeshift tools and procedures can create safety hazards. use power tools only to loosen threaded parts and fasteners. for loosening&tightening hardware, use the correct size tools. do not use u.s. measurement tools on metric fasteners. avoid bodily injury caused by slipping wrenches. use only service parts meeting john deere specifications. ctm188 (20mar01) 01-000-9 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=17 safety 01 000 10 dx,drain –19–03mar93–1/1 dispose of waste properly ts1133 –un–26nov90 recycle waste improperly disposing of waste can threaten the environment&ecology. potentially harmful waste used with john deere equipment include such items as oil, fuel, coolant, brake fluid, filters,&batteries. use leakproof containers when draining fluids. do not use food/beverage containers that may mislead someone into drinking from them. do not pour waste onto the ground, down a drain,/into any water source. air conditioning refrigerants escaping into the air can damage the earth’s atmosphere. government regulations may require a certified air conditioning service center to recover&recycle used air conditioning refrigerants. inquire on the proper way to recycle/dispose of waste from your local environmental/recycling center,/from your john deere dealer. dx,live –19–25sep92–1/1 live with safety ts231 –19–07oct88 safety systems before returning machine to customer, make sure machine is functioning properly, especially the safety systems. install all guards&shields. ctm188 (20mar01) 01-000-10 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=18 group 001 engine identification 01 001 1 rg,rg34710,23 –19–11oct00–1/1 engine model designation rg8427 –un–21may98 engine serial number plate example: john deere engine model—6105hrw01 john deere engine model designation includes number of cylinders, displacement in liters, aspiration, user code, and application code. for example: 6105hrw01 engine 6 number of cylinders 10.5 . liter designation h . aspiration rw ..... user code 01 ... application code aspiration code a turbocharged&air-to-coolant aftercooled h . turbocharged&air-to-air aftercooled user code dw davenport (heavy-duty industrial) works f .... oem rw waterloo (tractor) works t dubuque (construction equipment) works t8 . cameco z . zweibrucken (forage harvester) works application code 01, 02, etc., code for specific application ctm188 (20mar01) 01-001-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=19 engine identification 01 001 2 rg,rg34710,24 –19–07nov00–1/1 engine serial number plate information rg8427a –un–09dec97 example engine serial number plate important: the engine serial number plate can be easily destroyed. remove the plate or record the information elsewhere, before “hot tank” cleaning the block. 1. example engine serial number (a) each engine has a 13-digit john deere engine serial number identifying the producing factory, engine model designation,&a 6-digit sequential number. the following is an example: rg6105h000000 rg factory code producing engine 6105h . engine model designation 000000 sequential number factory code producing engine rg . waterloo engine works engine model designation 6105h . see engine model designation on previous page sequential number 000000 6-digit sequential number 2. engine application data (b) the second line of information on the engine serial number plate identifies the engine/deere machine or oem relationship. see engine application chart later in this group. ctm188 (20mar01) 01-001-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=20 engine identification 01 001 3 dpsg,ouo1004,917 –19–30jun99–1/1 engine option code label rg8740 –un–12jul99 option code label in addition to the serial number plate, oem engines have an engine option code label affixed to the rocker arm cover. these codes indicate which of the engine options were installed on your engine at the factory. when in need of parts/service, furnish your authorized servicing dealer/engine distributor with these numbers. ctm188 (20mar01) 01-001-3 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=21 engine identification 01 001 4 rg,rg34710,25 –19–11oct00–1/1 engine application chart john deere agricultural equipment applications machine model no. engine model tractors—4-wheel drive 9200 6105hrw01, 6125hrw02, 6125hrw05 (30000— ) 9300 6125hrw01, 6125hrw11, 6125hrw07 (30000— ) 9400 6125hrw02, 6125hrw12, 6125hrw09 (30000— ) tractors—ltv tracks 9300t . 6125hrw03, 6125hrw06 (30000— ) 9400t . 6125hrw04, 6125hrw08 (30000— ) forage harvesters — self-propelled 6750 6125hz002, 6125hz006 6850 6125hz001, 6125hz005 cane harvester (cameco) ch2500 6125at801 john deere construction equipment application machine model no. engine model 744h loader—4-wheel drive .. 6125adw01 744h/mh log loader ..... 6125adw01, 6125hdw01 (30000— ) 230 lc excavator . 6125adw70 450c lc excavator 6125ht001 (30000— ) original equipment manufacturers (oem) applications machine model no. engine model oem . 6105af001 6105hf001 6125af001 6125afm01 6125hf001 6125hf070 (30000— ) ctm188 (20mar01) 01-001-4 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=22 engine identification 01 001 5 dpsg,rg40854,477 –19–10dec99–1/2 distinguishing ecus the john deere level 6 ecu is used on later 10.5 l/12.5 l diesel engines. this manual (ctm 188) supports all diagnostics, theory of operation,&tests for engines that use this controller. this controller (a) has 4 connectors going into it. the lucas ecu is used on earlier 10.5 l/12.5 l diesel engines. ctm 115 supports all diagnostic, theory of operation,&tests for engines that use this controller. the lucas controller (b) has 2 connectors going into it. please refer to the drawing below to determine the controller that is being used. dpsg,rg40854,477 –19–10dec99–2/2 rg10669 –un–27apr00 distinguishing between the lucas&the john deere level 6 ecu a—john deere level 6 ecu b—lucas ecu ctm188 (20mar01) 01-001-5 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=23 engine identification 01 001 6 ctm188 (20mar01) 01-001-6 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=24 group 002 fuels 01 002 1 ouo1004,0000c15 –19–17nov00–1/1 lubricants&coolant note: refer to section 01, group 002 of ctm100 base engine manual for information on lubricants and coo, lants. rg40854,0000027 –19–19mar01–1/1 diesel fuel consult your local fuel distributor for properties of the diesel fuel available in your area. in general, diesel fuels are blended to satisfy the low temperature requirements of the geographical area in which they are marketed. diesel fuels specified to en 590/astm d975 are recommended. in all cases, the fuel shall meet the following properties: cetane number of 40 minimum. cetane number greater than 50 is preferred, especially for temperatures below -20°c (-4°f)/elevations above 1500 m (5000 ft). cold filter plugging point (cfpp) below the expected low temperature/cloud point at least 5°c (9°f) below the expected low temperature. fuel lubricity should pass a minimum of 3100 gram load level as measured by the bocle scuffing test. sulfur content: ? sulfur content should not exceed 0.5%. sulfur content less than 0.05% is preferred. ? if diesel fuel with sulfur content greater than 0.5% sulfur content is used, reduce the service interval for engine oil&filter by 50%. ? do not use diesel fuel with sulfur content greater than 1.0%. do not mix used engine oil/any other type of lubricant with diesel fuel. ctm188 (20mar01) 01-002-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=25 fuels 01 002 2 rg40854,0000028 –19–19mar01–1/2 bio-diesel fuel bio-diesel fuels may be used only if the fuel properties meet din 51606/equivalent specification. it has been shown that bio-diesel fuels have been found to improve lubricity in concentrations up to 5% blend in petroleum diesel fuel. when using a blend of bio-diesel fuel with fuel pumps, the oil level must be checked daily when the air temperature is -10° c (14° f)/lower. if oil becomes diluted with fuel, oil change intervals must be shortened accordingly. important: raw pressed vegetable oils are not acceptable for use for fuel in any concentration in john deere engines. these oils do not burn completely,&will cause engine failure by leaving deposits on injectors&in the combustion chamber. users of bio-diesel fuel should always remember that a major selling merit is its ability to biodegrade, so the storage&handling of this fuel is very important. this importance can be seen in the following areas of concern: ? the quality of the fresh fuel, ? water content of the fuel, ? problems due to aging of the fuel. potential problems resulting from deficiencies in the above areas when using bio-diesel fuel in concentrations above 5% may lead to the following symptoms: ? power loss&deterioration of performance, ? fuel leakage, ? corrosion of fuel injection equipment, ? coked/blocked injector nozzles, leading to poor atomization of fuel, ? filter plugging, ? lacquering/seizure of internal components, ? sludge&sediments, ? reduced service life. ctm188 (20mar01) 01-002-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=26 continued on next page fuels 01 002 3 rg40854,0000028 –19–19mar01–2/2 bio-diesel property list for din 51606 property unit din 51606 sept 1997 density at 15° c (59° f) g/cm3 (lb/ft3) 0.875—0.900 (55—56) viscosity at 40° c (104° f) mm2/s (cst) 3.5—5.0 flash point °c (°f) min. 110 (230) cold filter plugging point—summer °c (°f) max. 0 (32) cold filter plugging point—winter °c (°f) max. -20 (-4) total sulfur % mass 0.01 conradson (ccr) at 100% % mass max. 0.05 cetane number — min. 49 ash content % mass max. 0.03 water content % mass max. 0.03 total contamination % mass max. 0.002 copper corrosion (3 hours, 50° c) (3 hours, degree of corrosion 1 122° f) neutralization value mg koh/g max. 0.5 methanol content % mass max. 0.3 monoglycerides % mass max. 0.8 diglycerides % mass max. 0.4 trigycerides % mass max. 0.4 free glycerine % mass max. 0.02 total glycerine % mass max. 0.25 iodine number — max. 115 phosphorus % mass max. 0.001 alkali content (na + k) % mass max. 0.0005 ctm188 (20mar01) 01-002-3 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=27 fuels 01 002 4 dx,fuel5 –19–24jan00–1/1 lubricity of diesel fuel diesel fuel must have adequate lubricity to ensure proper operation&durability of fuel injection system components. diesel fuels for highway use in the united states and canada require sulfur content less than 0.05%. diesel fuel in the european union requires sulfur content less than 0.05%. experience shows that some low sulfur diesel fuels may have inadequate lubricity&their use may reduce performance in fuel injection systems due to inadequate lubrication of injection pump components. the lower concentration of aromatic compounds in these fuels also adversely affects injection pump seals and may result in leaks. use of low lubricity diesel fuels may also cause accelerated wear, injection nozzle erosion/corrosion, engine speed instability, hard starting, low power, and engine smoke. fuel lubricity should pass a minimum of 3100 gram load level as measured by the bocle scuffing test. astm d975&en 590 specifications do not require fuels to pass a fuel lubricity test. if fuel of low/unknown lubricity is used, add john deere premium diesel fuel conditioner (or equivalent) at the specified concentration. dx,fuel6 –19–06dec00–1/1 dieselscan? fuel analysis dieselscan? is a john deere fuel sampling program to help you monitor the quality of your fuel source. it verifies fuel type, cleanliness, water content, suitability for cold weather operation,&if fuel is within astm specifications. check with your john deere dealer for availability of dieselscan kits. dieselscan is a trademark of deere & company ctm188 (20mar01) 01-002-4 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=28 section 02 repair&adjustments contents 02 page page group 090—dual rail fuel system repair&remove&install electronic unit adjustment injectors (single rail fuel system) 02-091-15 dual rail fuel system components (earlier adjust electronic unit injector preload02-091-20 engines) 02-090-1 replace electronic unit injector o-rings02-091-22 replace final (secondary) fuel filter replace electronic unit injector thrust element 02-090-3 sleeve, pad&o-ring 02-091-22 replacing primary fuel filter/water bleed fuel system 02-091-23 separator 02-090-4 remove&install air purge valve 02-090-6 group 110—electrical engine control repair and remove&install primary fuel filter adjustment check valve 02-090-7 john deere level 6 electronic control remove&install fuel system surge tank system 02-110-1 (6125adw01/70 engines) 02-090-8 remove&install coolant temperature remove&install dual rail fuel supply sen*** 02-110-2 pump 02-090-9 remove&install fuel temperature remove&install dual rail fuel sen*** (dual rail system)02-110-3 manifold 02-090-11 remove&install fuel temperature inspect fuel pressure regulating valve sen*** (single rail system) 02-110-3 and return check valve 02-090-13 remove&install fuel pressure sen*** remove&install electronic unit (single rail fuel system) 02-110-4 injectors 02-090-14 remove&install water-in-fuel sen*** adjust electronic unit injector preload02-090-19 (single rail fuel system) 02-110-5 replace electronic unit injector o-rings02-090-21 remove&install oil pressure sen***02-110-6 replace electronic unit injector thrust remove&install manifold air temperature sleeve, pad&o-ring 02-090-21 (mat) sen*** 02-110-7 flush fuel rails 02-090-22 remove&install manifold absolute bleed fuel system 02-090-23 pressure (map) sen***02-110-8 remove&install camshaft position group 091—single rail fuel system repair&sen*** 02-110-9 adjustment remove&install crankshaft position general information02-091-1 sen*** 02-110-10 single rail fuel system components (later connectors .02-110-11 engines) 02-091-2 use electrical insulating compound 02-110-12 fuel filter/water separator assembly 02-091-3 using high-pressure washer 02-110-12 replacing fuel filter/water separator02-091-4 repair weather pack? connector 02-110-13 remove&install low pressure remove connector body from blade regulating valve 02-091-8 terminals .02-110-15 remove&install high pressure repair (pull type) metri-pack? regulating valve 02-091-9 connectors 02-110-16 remove&install 100 micron internal repair (push type) metri-pack? filter housing screen insert 02-091-11 connectors 02-110-17 remove&install fuel filter check repair deutsch? connectors 02-110-20 valve 02-091-12 repair cinch connectors 02-110-22 remove&install primer pump 02-091-12 宁波JOHNDEREPE6068曲轴总成代理商,辽源强鹿6081HF001柴油机维修保养配件价格行情,潮州约翰迪尔联合收割机发动机电脑板厂家供应,内江JohnDeere气门弹簧R518872批发,济南强鹿3029D配件信息,吴忠JOHNDEERE强鹿3029DF120配件价格,石嘴山johndeere约翰迪尔强鹿柴油发动机水泵总成RE530870哪里买,日照发动机内部修理套件约翰迪尔强鹿一级代理,昌吉迪尔强鹿后油封re530121公司,remove&install single rail fuel supply pump 02-091-13 ctm188 (20mar01) 02-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=1 contents 02 ctm188 (20mar01) 02-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=2 group 090 dual rail fuel system repair&adjustment 02 090 1 ouo1004,0000c36 –19–18dec00–1/2 dual rail fuel system components (earlier engines) rg10359 –un–04oct99 dual rail fuel system components (earlier engines) a—electronic unit injector c—ecu (engine control unit) f—diagnostic fitting i—fuel supply rails (eui) (6 used) d—primary fuel filter/water g—air purge valve1 j—fuel manifold b—cylinder head separator/primer pump h—final fuel filter k—fuel supply pump e—check valve earlier 10.5 l engines (s.n.— 003763)&12.5 l engines (s.n.— 010966) have the dual rail fuel system shown above. the dual rail system is covered in this group. later engines have a single rail fuel system and are covered in group 091. 1on some applications, purge valve (g) is installed in-line on opposite side of filter header. ctm188 (20mar01) 02-090-1 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=31 continued on next page dual rail fuel system repair&adjustment 02 090 2 ouo1004,0000c36 –19–18dec00–2/2 6125adw engines&6125hf(af) are shown above. 6015hrw&6125hrw engines have fuel system components located on left side of engine as viewed from flywheel end as shown in flush fuel rails later in this group. service procedures are same for both engines. important: during engine repair, cleanliness of the fuel supply rails (i) in cylinder head (b) is extremely important due to fuel flow through passages. think of the fuel rails as internal passages of an injection pump; therefore, the same cleanliness must be maintained. ctm188 (20mar01) 02-090-2 powertech 10.5 l & 12.5 l level 6 fuel system 032001 pn=32 dual rail fuel system repair&adjustment 02 090 3 KEY PART NO. PART NAME QTY SERIAL NO. F F F REMARKS
1 RE47431 FUEL LINE 1 X NO. 6
2 RE47430 FUEL LINE 1 X NO. 5
3 RE47429 FUEL LINE 1 X NO. 4
4 R120185 BOLT 5 X
R58186 CLAMP 10 X
R120181 STRAP 5 X
R120182 STRAP 5 X
5 RE47428 FUEL LINE 1 X NO. 3
6 RE47427 FUEL LINE 1 -080424 X
RE502930 FUEL LINE 1 080425- X NO. 2, (SUB FOR RE47427)
7 RE47426 FUEL LINE 1 -080424 X
RE502929 FUEL LINE 1 080425- X NO. 1, (SUB FOR RE47426)
8 R120186 BOLT 2 X
R71212 CLAMP 1 X
R120183 STRAP 1 X
R120184 STRAP 1 X
R59297 HALF CLAMP 2 X
9 R59305 STRAP 1 X
R58186 CLAMP 1 X
R74030 CLAMP 1 X
R74804 CLAMP 1 X
R120186 BOLT 1 X
R120181 STRAP 1 X
R120182 STRAP 1 X
10 R120185 BOLT 1 X
R59297 HALF CLAMP 2 X
R120183 STRAP 2 X
11 RE55662 ABSORBER 1 X
12 24H1884 WASHER 1 X 13/32" X 13/16" X 0.120" 13/32" X
13/16" X 0.120"
13 19M7166 CAP SCREW 1 X M10 X 20 M10 X 20
14 RE61593 INJECTION NOZZLE 6 X (A) (ROBERT BOSCH)
R51603 O-RING 6 X
15 R84472 WASHER 6 X 7.360 X 18.160 X 2 MM (0.290" X 0.715"
X 0.079") 7.360 X 18.160 X 2 MM
(0.290" X 0.715" X 0.079")
16 R504057 O-RING 6 087550- X
17 RE501970 ADAPTER 6 087550- X
18 R79604 TUBE NUT 6 087550- X
19 R51937 TUBE NUT 1 X
20 AR85519 PLUG 1 X
21 RE500803 FUEL LINE 1 087550- X
22 R77551 O-RING 6 -087549 X
23 R87082 FITTING 6 -087549 X
24 R79604 TUBE NUT 6 -087549 X
25 R79605 WASHER 6 -087549 X
26 R79606 TEE FITTING 6 -087549 X
27 R51936 SEALING WASHER 11 -087549 X
28 RE15807 FUEL LINE 2 -087549 X
29 RE15808 FUEL LINE 2 -087549 X
30 RE36421 FUEL LINE 2 -087549 X
31 R97061 TEE FITTING 1 -087549 X
(A) 1 ORANGE DOT
(1) POINT ORANGE
(1) ORANGEFARBENER PUNKT
(1) PUNTO ARANCIONE
(1) PUNTO ANARANJADO
(1) ORANGEFAERGAD PUNKTKEY PART NO. PART NAME QTY SERIAL NO. F F F REMARKS
1 R60277 SNAP RING 1 X
2 R375R O-RING 1 X
3 R60279 NUT 1 X
4 R60278 SNAP RING 1 X
5 .. NOZZLE HOLDER 1 X (SUB RE61593)
6 R83720 WASHER 1 X 1.02 MM (.0402")
R83721 WASHER 1 X 1.08 MM (.0425")
R83722 WASHER 1 X 1.12 MM (.0441")
R83723 WASHER 1 X 1.18 MM (.0465")
R83724 WASHER 1 X 1.22 MM (.0480")
R83725 WASHER 1 X 1.28 MM (.0504")
R83726 WASHER 1 X 1.30 MM (.0512")
R83727 WASHER 1 X 1.38 MM (.0543")
R83728 WASHER 1 X 1.42 MM (.0559")
R83729 WASHER 1 X 1.48 MM (.0583")
R83730 WASHER 1 X 1.50 MM (.0591")
R83731 WASHER 1 X 1.58 MM (.0622")
R83732 WASHER 1 X 1.60 MM (.0630")
R83733 WASHER 1 X 1.68 MM (.0661")
R83734 WASHER 1 X 1.70 MM (.0669")
R83735 WASHER 1 X 1.78 MM (.0701")
R83736 WASHER 1 X 1.82 MM (.0717")
R83737 WASHER 1 X 1.88 MM (.0740")
R83738 WASHER 1 X 1.90 MM (.0748")
R83739 WASHER 1 X 1.98 MM (.0780")
7 R108699 SPRING 1 X
8 R108700 SEAT 1 X
9 R108701 PLATE 1 X
10 RE42306 INJECTION NOZZLE 1 X (7 X .240)
11 R127176 NUT 1 X
12 R84472 WASHER 1 X
13 RE61593 INJECTION NOZZLE 6 X (A) (ROBERT BOSCH)
(A) (1) ORANGE DOT
(1) POINT ORANGE
(1) ORANGEFARBENER PUNKT
(1) PUNTO ARANCIONE
(1) PUNTO ANARANJADO
(1) ORANGEFAERGAD PUNKT
